Key Findings
  • The average new light-duty vehicle weighed 3,228 lbs in model year 1980 and 4,372 lbs in 2023, a 35.4% increase, while average real-world fuel economy rose from 19.2 to 27.1 MPG (EPA Trends Report Table 3.1).
  • In EPA's Test Car List for model years 2024 and 2025, vehicles classed as trucks average 5,197 lbs of equivalent test weight against 4,405 lbs for cars.
  • Among conventional gasoline vehicles, the standard SUV class averages 18.6 MPG against 26.2 MPG for compact cars: about 41% more fuel per mile, or $580 more a year at 12,000 miles and $3.10 per gallon.
  • These data cannot separate weight from the other differences between classes, such as size, frontal area, engine and drivetrain, so this article does not estimate a MPG cost per pound.
Sources: EPA, The 2025 Automotive Trends Report (EPA-420-R-26-001), Table 3.1; EPA/DOE Fuel Economy Guide (vehicles.csv), model years 2024 to 2025; EPA Test Car List Data, model years 2024 to 2025; EIA 2025 average regular gasoline price

01 Weight and MPG by Vehicle Type

The EPA's certification database (the Test Car List) records each test vehicle's equivalent test weight: curb weight plus a standard passenger and cargo allowance, rounded to an EPA test-weight class. For model years 2024 and 2025 it lists 2,893 test vehicles, each labeled Car, Truck or Both. The Test Car List has no fuel economy size class, and this site has no documented way to match it to the Fuel Economy Guide, so weight and MPG are shown separately.

EPA vehicle typeTest vehiclesAverage equivalent test weight (lbs)
Car1,2084,405
Truck1,2485,197
Both4374,504
EPA Test Car List Data, model years 2024 and 2025: unique test vehicles (model year, test vehicle ID and configuration), mean of Equivalent Test Weight (lbs.). Includes all fuel types, including hybrids and electric vehicles.

Fuel economy by vehicle class comes from the Fuel Economy Guide. The table shows conventional (non-hybrid) gasoline vehicles, so the classes are not changed by hybrid mix:

Vehicle classConfigurationsAverage combined MPGAnnual fuel cost
Subcompact car11122.1$1,683
Compact car9926.2$1,420
Midsize car13126.0$1,431
Small SUV / crossover36924.4$1,525
Standard SUV21918.6$2,000
Standard pickup14117.8$2,090
EPA/DOE Fuel Economy Guide (vehicles.csv), model years 2024 to 2025, conventional gasoline vehicles (hybrids, plug-in hybrids and flex-fuel excluded), unweighted average of comb08 by EPA vehicle class (2WD and 4WD combined). Annual fuel cost: 12,000 miles ÷ MPG × $3.10 per gallon (EIA 2025 mean of weekly regular prices).

The classes that average more fuel per mile are also the classes that hold larger vehicles, but the data here show the class differences, not the effect of weight alone. Moving from a 26.2-MPG compact car to a 18.6-MPG standard SUV lowers fuel economy by 29.0% and raises annual fuel cost by about $580.

Calculated: (26.2 − 18.6) ÷ 26.2 = 29.0%; $2,000 − $1,420 = $580. EPA/DOE Fuel Economy Guide.

The production-weighted average weight of new light-duty vehicles rose from 3,228 lbs in model year 1980 to 4,372 lbs in model year 2023, an increase of 1,144 lbs (35.4%). Average real-world fuel economy also rose, from 19.2 to 27.1 MPG, so fleet weight and fuel economy rose together over this period.

Model yearAverage weight (lbs)Average MPGChange in weight
19803,22819.2Baseline
19903,42621.2+198 lbs
20003,82119.8+593 lbs
20104,00122.6+773 lbs
20204,16625.4+938 lbs
20234,37227.1+1,144 lbs
EPA, The 2025 Automotive Trends Report (EPA-420-R-26-001), Table 3.1: Vehicle Attributes by Model Year, production-weighted fleet averages for all light-duty vehicles

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03 Annual Fuel Cost Impact

The fuel cost difference between smaller and larger vehicle classes over 12,000 miles at $3.10 per gallon:

ComparisonMPGAnnual fuel cost difference
Compact car vs Midsize car26.2 vs 26.0$11
Midsize car vs Small SUV / crossover26.0 vs 24.4$94
Small SUV / crossover vs Standard SUV24.4 vs 18.6$475
Compact car vs Standard SUV26.2 vs 18.6$580
Compact car vs Standard pickup26.2 vs 17.8$670
Calculated: annual cost = 12,000 ÷ MPG × $3.10; difference = second class − first class, using the class averages above (conventional gasoline vehicles)

Over five years, choosing a compact car over a standard SUV saves about $2,901 in fuel alone at these prices. See most and least fuel-efficient SUVs for model-by-model rankings.

Calculated: ($2,000 − $1,420) × 5

04 Data Sources

  1. EPA: The 2025 Automotive Trends Report (EPA-420-R-26-001), Table 3.1. epa.gov
  2. EPA: Test Car List Data, model years 2024 and 2025 (Equivalent Test Weight, Vehicle Type). epa.gov
  3. EPA/DOE: Fuel Economy Guide database (vehicles.csv), model years 2024 and 2025. fueleconomy.gov
  4. EIA: U.S. regular gasoline retail price, 2025 average. eia.gov
Disclaimer. This article is for informational purposes only. Class fuel economy is computed from the EPA/DOE Fuel Economy Guide and vehicle weights from the EPA Test Car List and the EPA Trends Report; the Test Car List is not matched to individual Fuel Economy Guide vehicles. Averages are unweighted across configurations or test vehicles, not sales-weighted. Cost figures assume 12,000 miles per year at $3.10 per gallon.